Customers / Case study

Every option combination, its own CO₂ figure

Major EU vehicle manufacturer

5 minute read WLTP

The manufacturer builds one platform in 140 variants and 9,400 combinations of options, and the interpolation method asks for a CO₂ figure for each. The homologation team now produces them in two days and can trace every one to a test.

The result in three figures

  • 9,412

    Individual vehicle CO₂ figures in a type-approval update

  • 2 days

    To assemble the interpolation files for a model-year change

    Before: 3 weeks

  • 0

    Figures that the technical service could not trace to a test

The situation

Under WLTP a manufacturer proves the CO₂ and fuel consumption of a family of vehicles by testing two extremes, a high and a low, and interpolating for every combination of options between them. A model-year change can touch thousands of combinations, because every option, whether it is wheels, aerodynamic parts or mass, moves the road load of the vehicle.

The manufacturer kept the interpolation in a workbook that grew by a sheet every year. The technical service that approves the figures had to be walked through it, and a change to one option meant regenerating files by hand, in the order that the workbook happened to require.

What changed

GraphAtlas WLTP takes the test results and the option lists as data, works the road load and the interpolation line for each vehicle in the family, and returns a figure for every combination with a reference to the test and the line that it came from. The method is the procedure of the regulation, followed step by step, and a step that the regulation leaves to judgement is shown as a choice, with the choice recorded.

The technical service reviews the procedure once, as code and text side by side, and checks a sample of combinations against it. Everything after that is a comparison of receipts.

The result

The files for the last model-year change were assembled in two days, where the year before they had taken three weeks. The type-approval update carried 9,412 individual figures, and the technical service could trace every one of them to a test.

Homologation has since moved the same method into the configurator that sales uses, so that the figure a customer sees for the car they have specified is the figure that was approved for it.

Every option combination gets its own CO₂ figure, and the technical service can trace each one to the test it came from.

Head of Homologation Major EU vehicle manufacturer

What they run

The engines behind it

This customer runs one engine from GraphAtlas, on the same kernel. Each page shows the calculation, the clauses it covers and the evidence for it.

The next step

Bring us
one book

A scoping call, a sample book and a parallel run on your data. Most teams have the first reconciled number inside two weeks, and a receipt for it on the day.

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